Automated Production Lines
Scalable, high-precision assembly lines capable of delivering 20,000+ industrial fixtures monthly.
High-Speed SMT Surface Mount
Dual-lane high-speed pick-and-place robotics with 10-zone reflow soldering ovens, guaranteeing zero thermal stress on LED dies and optimal solder paste joints.
Automated Conformal Coating
Robotic silicone encapsulation protecting internal driver circuits and PCBs against corrosive industrial fumes, moisture, and fine dust particles (IP66/IP67).
Die-Cast CNC Machining
Precision CNC finishing for ADC12 aluminum housings, providing ultra-flat thermal contact interfaces and high mechanical impact resistance (IK08 / IK10).
Comprehensive Testing & Photometric Verification
We measure optical distributions and electrical parameters in-house so our data is 100% verified.
Goniophotometer & Dark Room (IES / LDT)
Our fully calibrated Type-C goniophotometer produces accurate spatial luminous intensity distribution curves and `.IES` / `.LDT` data files for DIALux and Relux lighting simulations.
- True photometric polar curves and beam spread angles
- Direct IES and LDT file generation for lighting designers
- Unified Glare Rating (UGR) validation
Integrating Sphere Spectroradiometer
Our 2.0-meter integrating sphere measures total lumen output, luminous efficacy (lm/W), Color Rendering Index (CRI/Ra), TM-30 metrics, and Correlated Color Temperature (CCT) stability.
- Accurate total flux (lumens) verification
- MacAdam Ellipse < 3-step SDCM color consistency
- CRI > 80, > 90 Ra certification
48-Hour Burn-In Stress Chamber
100% of manufactured luminaires undergo an automated 48-hour continuous power cycle test at elevated ambient temperatures (45°C) to eliminate infant mortality.
- High-frequency on/off pulse stress testing
- Thermal equilibrium monitoring with FLIR IR cameras
High-Voltage Surge & Hi-Pot Testing
All drivers and fully assembled luminaires are tested on our electrical surge generators up to 10kV line-to-earth and 6kV line-to-line.
- Surge withstand testing (IEC 61000-4-5 standard)
- Dielectric insulation resistance & Hi-Pot testing (3.75kV AC)
Assembly, Packaging & Supply Reliability
Disciplined operational handling from final optical alignment to secure palletized dispatch.
ESD-Protected Clean Assembly
Static-controlled assembly benches with pneumatic torque drivers ensuring standardized IP-seal gasket compression and zero mechanical stress on internal LED boards.
Drop-Tested Protective Packaging
Heavy-gauge 5-ply and 7-ply corrugated cartons with customized high-density foam inserts, drop-tested according to ISTA standards to eliminate transit damage.
Pan-India Supply & Logistics
Dedicated warehouse dispatch bays and strategic logistics tie-ups facilitating secure regional distribution consignments and full container project shipments.
Need a Factory Audit or Custom Product Run?
We welcome project consultants, EPC contractors, and OEM partners to visit our plant or request certified lab reports.